Sinuo Testing Equipment Co. , Limited
Sinuo Testing Equipment Co., Limited
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EV Plug and Socket Test Equipment EV Connector Breaking Capacity Test System
Complied Standards & Clauses
This test equipment meets the requirements of IEC 62196-1:2022, etc.
Equipment Overview
This advanced test system is designed to rigorously evaluate the mechanical, thermal, and electrical durability of electric vehicle charging interfaces and industrial plugs/sockets under real-world operational conditions. Compliant with the latest GB/T and IEC standards, it performs breaking capacity tests, life cycle (normal operation) tests, and mechanical locking function tests to ensure the connectors withstand repeated use and environmental stress.
Equipped with a servo-driven actuation system, PLC intelligent control, and adjustable 3-axis fixtures, the system supports automatic plug/unplug motion, programmable test cycles, and force monitoring. It can also simulate environmental contamination such as acid rain, saltwater, and turbid water, providing a complete solution for R&D, quality control, and certification laboratories in the EV and industrial power connector industries.
Key Features:
Automatic plug/unplug and programmable test cycles
Mechanical, thermal, and electrical durability testing
Environmental contamination simulation (acid rain, saltwater, turbid water)
Compliant with GB/T and IEC standards
Ideal for EV R&D, certification, and quality control labs
Technical Parameters
| Item | Specification |
|---|---|
| Product Name | Charging Interface Breaking Capacity and Normal Operation Test Equipment |
| Standards Complied | IEC 62196-1:2022 |
| Dimensions | Approx. W1000 × D750 × H1200 mm |
| Weight | Approx. 150 kg |
| Power Supply (Main Unit) | AC220V ±10%, 50–60Hz, 2kW |
| Motion Type | Manual or programmable automatic operation |
| Driving Method | Servo motor + electric rotary motion + auxiliary pneumatic cylinder |
| Control System | Mitsubishi PLC + 7" HMI touch screen |
| Test Speed | 0–900mm/s, adjustable via touchscreen |
| Test Frequency | 0–10 cycles/min (adjustable) |
| Test Stroke | 0–150mm, resolution: 0.01mm |
| Pull-out Force Range | 0–200N, adjustable, accuracy: 0.1N, hold time: 60s |
| Force Sensor Range | 0–500N, accuracy ≤±0.5% F.S., resolution ≤0.1N |
| Locking Mechanism Testing | Simulates real-world locking/unlocking operation (0–999999 cycles presettable) |
| Rotation Feature | Auto 90° flipping for soaking tests |
| Load Connection | External load connection supported |
| Contamination Test | Built-in tanks for acid rain, salt water, and turbid water exposure |
| Soaking Parameters | Programmable: number of soaks, duration, drying time, and cycles |
| Test Duration | 0–999999 cycles presettable |
| Breaking Capacity Contact Time | 0.5–999.9s (presettable, standard requires 2–4s) |
| Fixture Design | 3-axis adjustable fixture, compatible with GB/US/EU connectors |
| Detection Function | Load break detection with failure alarm and logging |
| Safety Protection | Grounding, short-circuit, overload, emergency stop |
| Sample Range | AC/DC EV charging connectors, industrial plugs and sockets |
| Test Items | a) Mechanical Locking Durabilityb) Breaking Capacityc) Normal Operation |
