Sinuo Testing Equipment Co. , Limited
Sinuo Testing Equipment Co., Limited
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SAE J2464 Lithium Battery Crush and Nail Penetration Test Chamber
Complied Standards & Clauses
Conforms to SAE J2464 Standard (Clause 4.3.3.1: Penetration Test; Clause 4.3.6.1: Crush Test), AIS 038 crush test in page no. 79 of 106 cl.no. 3.2, Nail penetration test in page no. 101 of 106 cl.no. 3.3.2 (a), IEC62133-2012, IS0 12405-4:2018, etc.
Equipment Overview
The Battery Crush and Nail Penetration Test Chamber is specially designed to evaluate the safety performance of lithium-ion and EV batteries under extreme mechanical conditions. Conforming to international standards such as SAE J2464, AIS 038, IEC 62133, and ISO 12405-4, this advanced testing system accurately simulates real-world crushing and puncture scenarios to assess battery durability, short-circuit behavior, and fire resistance.
Equipped with a high-precision control motherboard and intelligent data acquisition software, the chamber simultaneously records force, displacement, voltage, and temperature in real time. The test automatically stops once preset voltage, deformation, or pressure conditions are met, ensuring safe and reliable operation.
Designed with a robust safety structure and user-friendly interface, the system supports customizable test modes, automatic data recording, and report generation. It is an ideal choice for battery manufacturers, EV R&D centers, and testing laboratories to ensure compliance and enhance product safety.
Technical Parameters
| User battery cell size | Maximum size (length x width x height): 300*300*250mm, weight: 18kg-30kg |
| Test space | 1000×1000×1000mm (width, depth and height) |
| Dimensions | 1200×1500×1850mm (width, depth and height, subject to actual design) |
| Weight (approx.) | 800kg |
| Power Supply | 380V |
| Power | 25KW |
| Pressure holding time | 0~99min59s, can be set |
| Drive method | Servo Motor +Electric cylinder drive |
| Crush acupuncture speed | 0.1-83mm/s (adjustable) |
| Pressure accuracy | ±1%FS |
| Pressure resolution | 0.01kN |
| Pressure range | 1～300kN, sensor maximum range 306kN |
| Displacement | 0～300mm |
| Speed accuracy | 0.1mm/s~5mm/s, accuracy ±0.05mm/s; 5mm/s~83mm/s, accuracy ±0.1mm/s |
| Speed resolution | ≤0.01mm/s |
| Displacement accuracy | ±0.1mm |
| Unit conversion | Kgf, N, kN |
| Steel needle | 1) Specifications: Φ3mm, Φ4mm, Φ5mm, Φ6mm, Φ8mm, Φ20mm 2) Length: L=200mm 3) Material: Heat Treatment of Steel 4) Angle: 45°~60° 5) Quantity: 2 each
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| Crush needle direction | Crush and acupuncture from top to bottom |
| Crush head | 1, R75*250mm semi-cylinder, easy to disassemble. 2, 2R75*250mm semi-cylinder, easy to disassemble.
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| Flat crush head | With a flat crush head
1. Semi-cylinder crush head: radius is 100mm, i.e., R100mm * 250mm. (Customize according to customer’s requirement) 2. Flat crush head. |
| Force display | Computer display |
| Sensor resolution | 1／10000 |
| Sampling line length | 2m |
| Acquisition frequency | ≥50Hz |
| Cutoff condition | Pressure, voltage and deformation can be set separately and monitored simultaneously. The test can be stopped as long as any one or more variables reach the set value. |
| Test hole | A 50mm hole is opened on each side |
| Control method | Remote computer control, distance ≥10m |
| Equipment structure | Box-type structure |
| Smoke exhaust port | Smoke exhaust port is 100mm in diameter |
