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AIS 038 Battery Crush and Nail Penetration Test Chamber EV Battery Testing Equipment
Complied Standards & Clauses
Conforms to AIS 038 crush test in page no. 79 of 106 cl.no. 3.2, Nail penetration test in page no. 101 of 106 cl.no. 3.3.2 (a)
IEC62133-2012, IS0 12405-4:2018, etc
Equipment Overview
Environmental Requirements:
1. Main power leakage circuit breaker: AC380(1±10%)V (50±0.5)Hz three-phase four-wire + protective ground wire. Install 10㎡ wire, 3P 63A leakage protection switch
2. Power cable: one five-core cable (four-core cable + protective ground wire), about 3 meters long (outside the box)
3. Installation site:
① The ground is flat and well-ventilated;
② No strong vibration around the equipment;
③ No strong electromagnetic field around the equipment;
④ No flammable, explosive, corrosive substances and dust around the equipment;
⑤ Avoid direct sunlight or high temperature and humidity;
⑥ The ground load-bearing capacity of the site: not less than 650kg/m2 (prerequisite: the channel size around the equipment is ≥ 600 mm; the load weight is ≤ 500kg);
⑦ There is appropriate space for use and maintenance around the equipment:
⑧ There should be space around the equipment for at least one person to pass through, i.e. ≥600mm;
⑨ There should be space for the equipment door to open and close normally. And there should be no other objects in front of the equipment door.
4. Environmental conditions: Temperature: 20℃±5℃; Relative humidity: ≤85%RH; Atmospheric pressure: 80kPa~106kPa
Technical Parameters
User battery cell size | Maximum size (length x width x height): 225*185*160mm, weight: 18kg-20kg |
Test space | 1000×1000×1000mm (width, depth and height) |
Dimensions | 1300×1400×2000mm (width, depth and height, subject to actual design) |
Equipment structure | Box-type structure |
Smoke exhaust port | Smoke exhaust port is 150mm in diameter |
Test hole | A 50mm hole is opened on each side |
Control method | Remote computer control, distance ≥10m |
Drive method | Electric cylinder drive |
Pressure range | 1~150kN |
Pressure accuracy | ±1%FS |
Pressure resolution | 0.01KN |
Pressure holding time | ≥100h can be set |
Crush acupuncture speed | 0.1-40mm/s (adjustable) |
Speed accuracy | 0.1mm/s~5mm/s, accuracy ±0.05mm/s; 5mm/s~40mm/s, accuracy ±0.1mm/s |
Speed resolution | ≤0.01mm/s |
Displacement | 0~400mm |
Displacement accuracy | ±0.1mm |